Economically operating energy-intensive processes
Energy management in rubber and plastics processing increases efficiency and saves costs.
The production and processing of rubber and plastics is one of the most energy-intensive industries. Particularly thermal energy is required in large quantities – for heating, shaping, and vulcanizing. Electromechanical energy also plays a central role, for example in kneading, mixing, or injection molding. Additionally, there are significant energy consumptions for cooling processes, compressed air generation, heating, and lighting. These factors not only burden your energy balance but also directly impact your electricity costs.
With the EAS energy management system from dibalog, you lay the foundation for structured and transparent energy use. Our solution continuously analyzes your energy consumption, identifies savings potentials, and facilitates certification according to DIN EN ISO 50001. The measures documented in the system lead to a measurable increase in energy efficiency – and thus to a sustainable reduction of CO₂ emissions and energy costs.
Targeted avoidance of peak loads
Dynamic demand management for fluctuating production processes
Production facilities in the rubber and plastics industry are characterized by volatile power consumption. This particularly affects the start and end points of energy-intensive processes. Our EOS load management system monitors these fluctuations in real-time and adjusts your machines according to demand – based on defined setpoints. If necessary, individual parts of the facility can even be specifically controlled or temporarily disconnected from the grid to avoid peak loads and minimize grid fees.
With this load-driven control, you automatically optimize your energy consumption – all without loss of comfort or production downtime. EOS thus creates the conditions for cost-efficient and grid-friendly production in a volatile electricity market.
Energy Management Rubber
Permanently reduce your production costs through a systematic energy management for rubber processing companies.
Energy Management Plastic
Use our intelligent solution to make your plastic production energy-efficient and compliant with standards.
demand management Production
Avoid costly peak loads through dynamic, automated demand management of your production facilities.
Energy efficiency in industry
Increase your energy efficiency measurably and benefit from lower electricity consumption and CO₂ emissions.
Reduce electricity costs in industry
Reduce your ongoing electricity costs through intelligent control and demand-oriented energy use.
ISO 50001 Certification
Prepare efficiently for certification according to DIN EN ISO 50001 – with digital support from our EAS system.
Optimize self-consumption
Use locally generated electricity from photovoltaic or storage systems specifically for your energy-intensive production.
Make energy consumption transparent
Gain full transparency over your energy flows and identify savings potential at a glance.
Reducing costs through smart networking
Integration of storage solutions, self-generation, and price signals
Our system offers modern interfaces for integrating additional energy components. These include battery storage, local power generators (e.g., photovoltaics), as well as the analysis of price signals from your energy supplier. These features allow you to consume energy when it is cheapest – or to store it temporarily when it is economically sensible.
This makes your production not only more efficient but also more flexible and resilient to rising energy prices and grid requirements. In combination with EAS and EOS, a fully digital energy management system emerges that combines operational and strategic advantages.
Application in practice – convincing results
Experiences and references from the industry
Our systems are already successfully in use – with clearly measurable results. Here are some examples:
FERRUM Stainless Steel Hardening Plant: Reduction of grid fees by 40%
Gerster Hardening Plant: Use of variable electricity tariffs for cost optimization
CTB Italy: Comprehensive implementation of EOS load management in all plants
Country Inn Läuterhäusle: Stable processes while significantly reducing energy costs
These examples show: Our solutions are proven in practice, economically sensible, and future-proof – also for your rubber or plastic production.
Summary: Rubber and Plastic – Areas of Application
Rubber and plastics energy management
Reduces energy consumption in thermal and mechanical processes in production.ISO 50001 certification
Enables simple, standard-compliant implementation and documentation using the EAS system.demand management production
Avoids grid overloads by controlling machines and systems according to demand.Integration of energy storage
Reduces costs by using battery storage and in-house power sources such as photovoltaics.Using price signals from energy suppliers
Enables time-optimized energy use to reduce electricity costs.Digital transparency in energy consumption
Facilitates the analysis, optimization and strategic control of all energy flows.Successful practical examples
Reference customers from industry demonstrate high savings and smooth integration.