Digital operational optimization – modular, efficient, reliable

In a competitive environment, efficient, fail-safe, and well-documented production is crucial for economic success. However, many companies struggle with media breaks, unstructured information, and reactive processes. Our systems for digital operational optimization provide a solution. They integrate technical data, process information, and operational requirements into a manageable overall system. This allows for the automation of maintenance intervals, documentation of quality data, and real-time monitoring of machine states – all on a central platform. The solutions are modular, flexibly scalable, and can be retrofitted to existing production environments.

Reactive maintenance means unnecessary costs and unnecessary risks. Our solution for predictive maintenance addresses this issue: Based on real-time data from ongoing operations, the system detects wear patterns, atypical conditions, and impending failures. Additionally, the module for preventive maintenance supports the systematic execution of regular inspections according to established maintenance schedules. All measures are documented with timestamps, and responsibilities are clearly assigned. This creates a complete maintenance record that is accessible at any time. Your maintenance becomes predictable, efficient, and transparent – even towards inspection authorities or auditors.

Temperature is a critical parameter in food production, pharmaceutical technology, or thermal processes in industry. Our systems continuously and automatically capture temperatures. This is particularly relevant in relation to HACCP (Hazard Analysis and Critical Control Points) – a concept for risk analysis and control of critical points in production processes. Requirements from ISO 22000 (Food Safety) or DIN EN ISO 9001 (Quality Management) can also be fully implemented. All data is seamlessly archived, graphically processed, and automatically reported in case of deviations. This creates legal certainty, product safety, and trust – both internally and with external auditors.

The temperature distribution in the industrial furnace significantly determines the quality of each heat treatment. Conventional sensors often only capture point values – far from the actual product position. The Dibalog Hot Box (DH Box) fills this critical gap: it measures where it really matters – directly at the product position. This allows for reliable detection of hot and cold spots in the furnace chamber and early identification of potential quality deviations. Its fireproof housing withstands temperatures up to 1200 °C and allows for use in nearly any type of furnace – without a forklift, flexibly and time-saving. The wireless data transmission to PC, tablet, or smartphone enables real-time monitoring – even on the go. Thus, temperature control becomes an integral part of your continuous operational optimization. Additionally, the precise control of the process reduces energy consumption and noticeably lowers your operating costs. The DH Box is therefore a central tool for increased efficiency, safety, and quality.