Designing production processes efficiently in the paper industry
Optimization of energy efficiency and reduction of downtime
The paper industry is one of the particularly energy-intensive sectors. Production downtimes due to demolitions and transport delays incur high costs. At the same time, they hinder efficient energy use. This affects both large production lines and smaller packaging facilities. Therefore, continuous monitoring is crucial.
Sensor technology for reliable fault reporting management
Early detection through intelligent measurement and control technology
With the fault management system from dibalog, sensors monitor the entire production lines in real-time. They capture, for example, transport speed, vibrations, or power consumption of drives. In case of anomalies, responsible personnel are notified immediately. In critical situations, an automatic shutdown occurs. This helps to prevent consequential damages and extend operating times.
Fault management in the paper industry
With fault management, production processes can be optimized and downtime can be reduced.
Integration in energy management systems
Energy management systems can be efficiently expanded through modular solutions.
CO2 savings through process optimization
Modern technologies can reduce CO2 emissions and increase sustainability.
Predictive maintenance for increased operational safety
Condition monitoring enables predictive maintenance and reduces unplanned downtime.
Energy efficiency in the packaging industry
Energieeffizienz in packaging production means cost reduction while maintaining the same production output.
Real-time data for process optimization
With real-time data, you improve response times and increase operational efficiency.
Integration into existing energy systems
Modular extension for legally subsidized energy management systems
The fault management system complements existing energy management systems such as the Energy Management System EAS. This integration is eligible for legal funding and is technically straightforward. The modular components can be customized individually. Through a user-friendly interface, you can control all settings centrally. This saves time, effort, and energy.
Implementing sustainability economically
Reduction of CO₂ and efficient resource use
In the paper and packaging industry, the careful use of resources is central. Modern technology helps to significantly reduce CO₂ emissions. Studies show savings of up to 38% CO₂ per ton of paper. At the same time, production volume can be increased. This enhances the competitiveness of your company.
Successful practical examples from the industry
Users rely on measurable energy savings.
Many companies are already successfully relying on the dibalog system:
FERRUM Stainless Steel Hardening Plant reduces grid fees by 40%.
Gerster Hardening Plant uses variable electricity tariffs for optimization.
CTB Italy employs EOS systems in all plants.
Country Inn Läuterhäusle benefits from low energy costs and smooth operations.
These examples demonstrate: Fault Management is a key component for increased energy efficiency and cost reduction.
Summary: Paper and Packaging – Areas of Application
Alarm Management
Optimizes production processes and reduces downtime.Energy Management Systems
Efficient expansion through modular solutions.CO2 Emissions
Reduction through modern technologies and process optimization.Success Stories
Practical examples demonstrate the advantages of the system.Energy Efficiency
Increase in packaging production while simultaneously reducing costs.Automatic Shutdowns
Prevent subsequent damage and increase safety.